Product Details:
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Features: | High Temperature + Corrosion Resistance + Strong Toughness | Product Name: | Incoloy 800 Forged Ring Ni-Fe-Cr Superalloys Circle-Shaped Components |
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Type: | Forged Ring-shaped Precision Components | Material: | Ni-Fe-Cr-based Superalloys |
Standard: | ASTM B564 | Application: | Petrochemical Energy; Nuclear Power Field; High-end Equipment |
Incoloy 800 Forged Ring Ni-Fe-Cr Superalloys Circle-Shaped Components
Incoloy 800 Forged Rings are forged ring-shaped precision components made of Ni-Fe-Cr-based superalloys, with the following core features and applications:
1. Core attributes
▶Composition: Ni (30~35%), Cr (19~23%), Fe (balance), supplemented by Al, Ti, C and other elements (low C design + Ti/C ratio optimization to improve intergranular corrosion resistance).
▶Metallographic structure: Face-centered cubic lattice, the grains are refined and arranged along the direction of force after forging, and the stability is excellent.
2. key performance
▶High temperature resistance: It can work stably for a long time above 800°C, and is resistant to high temperature oxidation, carburizing, and vulcanization.
▶Strong corrosion resistance: Resists corrosion from acids and alkalis, seawater, and high-temperature media, especially against chloride stress corrosion and cracking.
▶Mechanical strengthening: Forging eliminates internal defects, making the tensile strength reach more than 550MPa, and the creep resistance and fatigue resistance are much better than that of castings.
3. Manufacturing and standards
▶Forging process: Hot forging temperature 800~1200°C, through die forging/ring rolling forming, and then through solution treatment to optimize the structure.
▶Standard compliance: ASTM B564 (forging specification), ultrasonic flaw testing (UT), grain size testing (ASTM No. 5 or above) is required for key parts.
4. Typical applications
▶Petrochemical energy: Cracking furnace flanges, ethylene furnace tube bearing rings, hydrogen reformer manifolds (800°C+ high temperature media corrosion resistance);
▶Nuclear power field: Steam generator ring seals (resistant to high temperature and high pressure water corrosion);
▶High-end equipment: Gas turbine combustion chamber ring, high temperature heat exchanger tube sheet (to withstand thermal cycling and pressure).
5. Comparative advantages
It has 30% higher high temperature resistance than pure nickel alloys and 50% stronger resistance to complex corrosion than stainless steel, and the forging process further strengthens the mechanical properties, making it a core bearing component under extreme working conditions.
In short, Incoloy 800 forging rings have become the "top material" for high-end industries such as energy and chemical industry by virtue of the composite advantages of "high temperature + corrosion resistance + strong toughness".
Item | Core Information | |
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Core Attributes | Composition | Ni 30~35%, Cr 19~23%, Fe (balance), with Al, Ti, etc. |
Metallography | Face-centered cubic lattice, refined grains arranged along the force direction after forging | |
Key Performances | Temperature resistance | ≥800℃ long-term stable operation |
Resistance | Resistance to acids, alkalis, chlorides | |
Tensile strength | ≥550MPa, better creep and fatigue resistance than castings | |
Manufacturing&Standards | Forging | Hot forging at 800~1200℃, die forging/ring rolling, solution treatment |
Requirement | Compliant with ASTM B564, requiring UT inspection and grain size ≥ASTM No.5 | |
Typical Applications | Petrochemical | Cracking furnace flanges, etc |
Nuclear power | Steam generator ring seals | |
High-end equipment | Gas turbine combustion chamber rings, high-temperature heat exchanger tube sheets | |
Comparative Advantages | 30% higher temperature resistance than pure nickel alloys, 50% stronger corrosion resistance than stainless steel | |
Forging enhances mechanical properties, suitable for extreme working conditions |
Hunan Dinghan New Material Technology Co., Ltd. (DINGSCO) specialized in Nickel Based Corrosion Resistant and High Temperature alloys products which used in the world’s most technically demanding industries and applications.We are dedicated to providing our customers with best quality products, fastest possible deliveries, most competitive prices of Nickel Based Corrosion Resistant and High Temperature alloys in bars, rods, forged flanges, valve parts (Ball, Stem, Seat Ring, etc), forged shapes (shafts, discs, blocks, hubs, rings, cylinders and other custom shapes) according to ASTM, ASME, API, AMS, NACE and other industry standards.
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Contact Person: Julia Wang
Tel: 0086-13817069731