High-Performance Monel 400 Forged Flange for Marine and Chemical Applications

High-Performance Monel 400 Forged Flange for Marine and Chemical Applications

The Monel 400 forged flange is a premium product designed for demanding industrial environments that require both mechanical strength and exceptional corrosion resistance.
Nickel-copper alloy Monel 400 (UNS N04400) flange through precision hot forging and CNC machining, resulting in a highly dense and uniform microstructure with superior sealing performance.

The smooth and polished surface enhances its resistance to corrosion and ensures excellent fitting accuracy in pipeline and valve systems.

Material Advantages – Monel 400 Alloy

Monel 400 is a solid-solution alloy composed primarily of nickel and copper, making it highly resistant to a wide range of corrosive environments.
It maintains outstanding strength, ductility, and stability under both cryogenic and elevated temperatures.

Main Characteristics:

• Excellent corrosion resistance in marine and alkaline environments

• High toughness and durability at both low and high temperatures

• Resistance to stress corrosion cracking and cavitation

• Suitable for hot forming, welding, and machining

Forging & Machining Process

1. Material Preparation:
   High-purity Monel 400 alloy billets are prepared using vacuum melting technology.

2. Hot Forging Process:
   Heated and forged between 900°C–1150°C to achieve a fine-grain, defect-free structure.

3. Heat Treatment:
   Solution annealing at 870°C improves mechanical uniformity and corrosion performance.

4. Precision Machining:
   The sealing face, inner bore, and bolt holes are precisely processed with CNC lathes.

5. Quality Control:
   Each piece undergoes dimensional inspection, ultrasonic testing, and penetrant testing to ensure flawless integrity.

6. Finishing:
   Final polishing and protective coating enhance both appearance and corrosion resistance.

Applications

Monel 400 forged flanges are widely used in:

• Offshore & Marine Systems: Seawater pumps, condensers, and heat exchangers

• Chemical & Petrochemical Plants: Alkali production, acid handling pipelines, reactor connectors

• Power Generation: Condenser tubes and corrosion-resistant fittings

• Desalination & Water Treatment Equipment

Monel 400 Chemical Compositions

DINGSCO® Manufacturing Strength

With years of expertise in nickel-based alloy forging, DINGSCO® provides customized Monel 400 forged products tailored to international standards such as ASTM B564 / ASME SB564.
Each product is strictly tested, ensuring long service life and reliability in harsh operating conditions.